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Thread: Custom Roof Rack Mounts

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  1. #1
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    The new deck that I have on my Commander bolted directly too the legs attached to the rails, I do not have cross bars anymore.
    2006 XK Limited, 5.7L Hemi
    Dark Khaki, QDII, Rocky Road 2.25" lift, Steel Armadillo front bumper with Warn PowerPlant winch, Steel Armadillo rear bumper w/ tire carrier, Rock Sliders, Light Bar & Front Fender Tube Fenders, 4xGuard belly skid plate & rear differential guard, BFG M/T A/T 255/75R17s on Rubicon rims, Spidertrax 1.5 inch wheel spacers, Rhino Rack Pioneer Tray with FoxWing Awning, Superchips VIVID Programmer, Air Flow snorkel, Steel Armadillo Secure Console, Cobra CB Radio, Lock Pick Video Programmer, ASFIR Skid Plates.

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  2. #2
    Lifetime Member Getting Dirty Matt's Avatar
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    Wooot... put the kids to bed nice and early and was able to get some work done.

    I think i'm getting close to a workable design







    Note that I offset the bolts a bit to the exterior of the vehicle. That's to clear a 48" wide rack at the rear-most mounts. The rack will almost touch the top clamping plate.

  3. #3
    Senior Member Getting Dirty Doc in AZ's Avatar
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    Why don't you quit screwing around and build the darn thing already! I honestly don't have plans for anything I build except a couple bumpers that are production items. I just start making it, then if I like it I reverse engineer it.
    Stone Soup Metal Works, L.L.C.
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    Quote Originally Posted by IamJEEP View Post
    Thats a cool tool you have there...

  4. #4
    Lifetime Member Getting Dirty Matt's Avatar
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    Because I don't have a building full of material stock to play around with.

    One of the benefits of 3D modeling. I change the design hundreds of times and not spend a penny

  5. #5
    Senior Member Getting Dirty Doc in AZ's Avatar
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    That's what I would miss most if I sold my shop ... all the "drop" I have to play with
    Stone Soup Metal Works, L.L.C.
    623.939.WELD
    5037 N. 54th Ave - Suite #5 85301
    Residential - Commercial - Automotive
    See our work on Facebook

    Quote Originally Posted by IamJEEP View Post
    Thats a cool tool you have there...

  6. #6
    Lifetime Member Getting Dirty pjmjr508's Avatar
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    Matt this was a quote from the other thread that got my attention and why I was so many questions on about doing it to my rack now.

    "Then I would just machine those mounts that I'm developing to clamp around those 1" diameter bars and completely eliminate the need for load bars. The rack can't get much more low pro than that...... "

    Post 28 on the other thread.


    My roof rack does not have a mesh or floor cover so that idea would work for me to bring the roof rack lower to the jeep roof & do away from load or cross bars & attach the roof rack to roof rails on the roof of the jeep
    PJMJR508
    (Happy Jeep)

  7. #7
    Lifetime Member Getting Dirty Matt's Avatar
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    I think you misunderstood what I meant.

    By having Doc make my roof rack, i'm hoping he can have 3 of the crossbars used as the floor extend a few inches out on each side. These would effectively work as load bars and would be clamped directly in my mounts.

    These images should help:




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